To achieve true lights-out manufacturing, SMT factories need more than just automation—they need a fully integrated intelligent system. A complete automatic material replenishment solution includes several key components working together seamlessly.
Intelligent Storage Machine
The intelligent storage machine manages material storage and supplies materials based on the requirements of the splicing system. It ensures efficient inventory management and real-time material availability.
String Handling AGV
The AGV system is responsible for transporting material strings between the intelligent storage machine and the stripping machine. It also returns empty strings, enabling a fully automated logistics loop.
Manual Unloading Station
This station handles the unloading of materials from the conveyor system and organizes them into material boxes in an orderly manner, ensuring smooth downstream processing.
Line-side Buffer Machine
Developed as supporting equipment, the buffer machine temporarily stores magazines after the material head is removed, ensuring continuous operation without interruptions.
Splicing Machine
The core equipment in the system, the splicing machine, automates the 7-inch tray splicing process. This task, previously handled manually, is now completed with high efficiency and precision.
Scheduling System
The scheduling system connects material requirements with the central warehouse and coordinates all equipment operations, ensuring optimal workflow and resource allocation.
One-Key Line-Swapping System
This system allows automatic production line switching based on product changes. With one-click programming, factories can quickly adapt to different production needs without manual adjustments.
A fully automated SMT smart factory is built on the integration of intelligent systems and equipment. By adopting these technologies, manufacturers can achieve higher efficiency, lower costs, and greater production flexibility.